Some more random rot photos of Otis






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Putting sides and roof together

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With the sides up and fastened to the floor, I added the front and rear cross pieces to connect them. After the front and rear cross bracing was installed, I adhered the interior birch paneling to them. In this photo, you can see the cutout for the original (well, original to me, but not original to the trailer) refrigerator venting. Since I need to match the cutout in the original aluminum siding which I am planning to reuse, I figured I would add a nice aluminum compartment door, whether it was functional or not. Since I couldn’t put a new gas operating fridge back in (I couldn’t find one small enough to fit the area safely) I decided on a nice 12volt/120volt unit which doesn’t need exterior venting. Also, on a random note, you can see how nice the use of a Kreg pocket hole screw jig is when building the trailer. I added the necessary support blanks within the framing for the future solid screw anchoring of  exterior light fixtures and other random vents, etc. These wer...
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Let the real demo begin!

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 After ripping out the kitchen counter assembly, I began tearing down sections of walls. It continues to be apparent that the structural integrity of Otis was gone long ago. With the entire passenger side and front dismantled, it was almost time for it all to come crashing down. The previous owner installed laminate flooring. It was pieced in pretty badly.  With all the walls torn down, the floor was next. The white plywood is in the rear where the last owner attempted to replace a rotten section. This photo also shows the cool galvanized fender wells removed. They were in great shape. 
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Building the sides

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Time to construct the sidewall framing. I put together the aluminum siding so that I could use it as a template. When I compared both sides of the assembled aluminum siding, I noticed that the sides didn’t match. Since I wanted to make two identical frames (the perimeter), I knew I would need to fudge the aluminum siding on one side to fit the frame when that time came. Drivers side  This is the inside of the passenger side skinned with 1/8” birch. I used a polyuerathane construction adhesive to glue the birch plywood to the frame. I used bricks as weights to keep pressure on the frame against the birch until the adhesive dried. Passenger side frame. I used exterior type 3 wood glue and pocket hole screws for the joints. The frames are made of 3/4” marine grade plywood. I copied the original frames for the most part. I did add some bonus pieces in select areas for strength or where a hole might be drilled or a fixture attached.
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